Product Overview
Third-generation bio-inspired interface manipulation solution
designed for semiconductor, display panel, and photovoltaic
industries. Combines multi-scale micro-nano structural design with
smart polymer materials to achieve dynamic friction-force balance
of "high tangential friction - low normal adhesion".
Key Differentiators:
- ±2μm motion control precision
- Ra < 3nm surface finish
- Zero pollution emission lifecycle
- 1M cycles lifespan (wear rate <2%)
Customer Validation:
- Installed in 50+ production lines globally
- Failure rate <0.003‰ with 15-40% yield improvement
Technical Specifications & Differentiators
Advanced Tribological Performance
| Specification | Technical Realization | Industry Advantage |
|---|
| Tangential Friction Coefficient | Gradient micro-cone array (0.5N normal force: 0.92) | 300% higher than silicone |
| Normal Adhesion Force | Superhydrophobic surface (contact angle >150°) | 85% reduction in adhesion risk |
| Vibration Damping | 3-layer gradient modulus structure | 92% vibration attenuation |
Semiconductor Compatibility
- Process Window Extension: Operable in IPA vapor environment (5000
cycles with <5% friction coefficient drift)
- Cleanroom Safety: SEMI S2 standard compliance (metal ion residue
<5ppm)
- ESD Protection: Surface resistance 10^6-10^9Ω
Application Solutions
Semiconductor Manufacturing
- Wafer Handling:High-speed transfer (30cm/s) with <±2μm positioning accuracy
- Wafer Storage:12-month stability test at 85% RH (no adhesion failure)
Display Panel Industry
Thickness variation compensation (+/-50μm)
Breakage rate reduced from 2.3/km to 0.15/km
- Glass Substrate Handling:
Cutting fluid compatibility (IPA/SC-1 standards)
Residue <10ng/cm² (SEM verification)
Photovoltaic Sector
0.1s braking response at 2.5m/s line speed
Fragmentation rate decreased from 1.2% to 0.18%
- Bifacial Module Assembly:
AI-optimized pressure distribution for curved surfaces
Yield improvement from 92.1% to 98.7%
ZMSH Product display
Frequently Asked Questions (FAQ)
Q: Can it handle curved or irregular device shapes?
A: Absolutely. Our AI-powered adaptive design adjusts contact
pressure dynamically. For example, in AR/VR micro-OLED assembly, it
boosted yield by 6% by optimizing grip on 10mm-diameter curved
displays – no special equipment required.
Q: Will it work in harsh cleanroom environments?
A: Built for extremes. Our three-layer contamination control system
(self-cleaning surface + low-VOC material + Class 10 manufacturing)
ensures zero particle shedding. A solar client confirmed it
survived 12 months in 85% humidity without adhesion issues.
Q:What about environmental sustainability?
A: Fully circular solution. The TPU material recovers 100% purity
when recycled, and our closed-loop production emits minimal VOCs.
It meets EU REACH and SEMI standards for eco-friendly
manufacturing.
